Multi - Cavity Vertical Shyiramo Molding Sisitemu (1 Ububiko bwo hejuru + 2 Ibishushanyo byo hasi)|Icyitonderwa Cyakozwe kuri High - Umusaruro mwinshi
Muganje Hejuru - Kuvanga, Hejuru - Umubumbe Winjiza Molding hamwe nubushobozi butagereranywa & Precision
Nka Chine yabigize umwuga - ishingiye ku gushiramo imashini ikora no kuyitera inshinge, turatanga ibisubizo bihagaritse kubisubizo bigoye, birebire - byinjiza neza -. Umutungo wacuMulti - Cavity Vertical Shyiramo Molding Sisitemu hamwe nuburyo bumwe bwo hejuru hamwe nuburyo bubiri bwo hasini injeniyeri kugirango yongere umusaruro, igabanye ibihe byizunguruka, kandi yemeze igice kidasanzwe guhuza inganda zisaba.
Ibicuruzwa Byibanze Ibisobanuro & Ubushobozi
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Parameter |
Ibisobanuro |
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Izina ryibicuruzwa |
Multi - Cavity Vertical Shyiramo Molding Sisitemu (1 Ububiko bwo hejuru + 2 Ibishushanyo byo hasi) |
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Ibikoresho |
Ubwubatsi bwa Plastike: PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30, nandi manota yo hejuru - temp / chem - amanota adashobora kwihanganira. |
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Imiterere |
2-Isahani cyangwa 3-Ibishushanyo mbonera, Ubwubatsi bwubusa, kwiruka bishyushye / Sisitemu ikonje. |
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Ubwoko bw'irembo |
Amarembo ya Submarine, Cashew (Ihembe) Amarembo, Pin - Amarembo ya point - Yateguwe neza kuri vestige ntoya no gutesha agaciro. |
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Imashini zitera inshinge |
Imashini 35: Fanuc (30T-300T), Haiti (300T),Imashini ihanamye ya Nissei (40T-80T - Ningirakamaro kubikorwa bya Vertical Mold Operation). |
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Ibikoresho |
Ibikoresho bya Premium Tool: SKD61 (HRC 48-52), Viking, P20, SKH51 kuri cores / gushiramo. |
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Ibipimo byububiko |
Meusburger, Hasco, Misumi, DME - Kwemeza guhuza isi no kubungabunga byihuse. |
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Ubuzima |
1.000.000 - 2.000.000 amafuti (Yemejwe no gukurikirana umusaruro no kubungabunga ibidukikije). |
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Porogaramu |
Ibyuma bya elegitoroniki (EV Sensors, Umuhuza), Ibikoresho byo mu kirere, Amazu y’ibikoresho byubuvuzi, Igenzura ry’inganda, Umuyoboro w’amashanyarazi. |
Impamvu Sisitemu Yacu Yinjizamo Molding Sisitemu itanga ROI idatsindwa
Umusaruro ukabije
Icyarimwe Shyiramo Imizigo & Igice cyo Gusohora
Mugihe ifumbire imwe yo hepfo iri muburyo bwo gukanda, abashoramari bapakira ibyinjijwe mugice cya kabiri cyo hasi kumurongo. Ibi bivanaho igihe cyo gukora ubusa, kugabanya ibihe byikigereranyo kugera kuri 30% ugereranije na sisitemu yo hasi -.
Gukora neza cyane
Igishushanyo mbonera cyacu gifasha uburyo bwiza bwa cavity (urugero, 8+8 cyangwa 16+16) muburyo bukomeye, bigasohora umusaruro kuri buri cyiciro kuri kanda yawe ihagaritse.
Yashizweho kuri Precision & Complexity
Guhuza Itangazamakuru rihuye
Byashizweho byumwihariko kumashini yawe ihagaritse, kwemeza guhuza neza no gukwirakwiza imbaraga zingirakamaro kubintu byoroshye (pin, terminal, sensor).
Gushyira hejuru
Icyerekezo - cyashizwe mumashanyarazi (kuva EDM / wire - gukata) hamwe na clamp yerekana kugenzura birinda kwinjiza mugihe cyo gutera umuvuduko mwinshi - (urugero, LCP kuri dogere 300 +).
Irembo & Inzobere
Ubwoko bwiza bwamarembo (submarine, cashew, pin - point) na Moldflow - sisitemu yemewe yiruka yemeza kuzuza neza hamwe no guhangayikishwa cyane no gushiramo ibikoresho bya elegitoroniki.
Kurangiza - kugeza - Kurangiza Customization & Inkunga yubuhanga
Co - Igishushanyo mbonera
Tanga igice cya 2D / 3D & shyiramo ibishushanyo. Ikipe yacu ya DFM itanga ibitekerezo bifatika imbereAmasaha 48, ubarizwa:
● Shyiramo ibishoboka & gutunganya (inama yo gutangiza).
● Guhitamo ibikoresho (urugero, PPS GF30 yo munsi ya temp na LCP kugirango SMT ihuze).
● Imiterere yuburyo bwiza (2-isahani vs . 3- isahani, icyifuzo gishyushye gikenewe).
● Ingamba zo kwihanganira ingamba (± 0.02mm zagerwaho).
Kwigana Kumurongo wambere
Isesengura rya Moldflow rihanura kandi rikemura ibibazo bishobora guterwa mbere yo gukata ibyuma: imirongo yo gusudira, imitego yo mu kirere, ibimenyetso byo kurohama, kogosha - iterwa no kwangirika kw'ibintu.
Byuzuye Muri - Irangizwa ryinzu
Design Igishushanyo mbonera (3D / 2D):Ukoresheje ibipimo bya Meusburger / Hasco / DME.
Maching Gukora neza:Sodick / Makino EDM, Sodick / Seibu Wire - EDM, Yutong gusya, gusya umwirondoro.
Q Ikomeye QC:Ubwa mbere - Kugenzura Ingingo (FAI) ukoresheje Hexagon CMM, Umushinga wa Nikon, Altimetero, na 2D Icyerekezo (Mitutoyo / Wanhao).
Kwemeza & Umusaruro:Igikoresho cyo kugeragezayacuImashini za Nissei / Fanuc, ibyangombwa bya PPAP, umutambiko udafite kashe - kugeza umusaruro mwinshi mubikoresho byacu 35.
Icyumba Cyigikoresho Cyambere Cyerekanwe
Igenzura Rikomeye: Ryashyizwe kuri buri Cyiciro
Kwemeza Igishushanyo:Raporo ya DFM ikubiyemo ibisubizo bya Moldflow hamwe na GD&T guhamagarwa kuva moderi yawe ya 3D.
Gukora ibikoresho byuzuye:
Ance Kwihanganira imashini / cavity kwihanganira:±0.002mm(Sodick AQ360LS Umugozi - Ubushobozi bwa EDM).
Guhuza ibishushanyo mbonera: Byemejwe binyuze muri CNC gusya no kugenzura CMM.
Finface Kurangiza isura: Yashizweho kubisabwa (SPI A1-D3).
Kugenzura Ingingo ya mbere (FAI):
● Raporo Yuzuye ya GD&T:Igipimo cyuzuye cya FAI Igipimo cyamakuru na moderi ya CAD.
● Kugenzura Ibintu Byingenzi Kugenzura:Nikon umushinga & sisitemu yo kwinjiza imyanya neza (± 0.01mm isanzwe).
● Icyemezo cy'ibikoresho:Gukurikirana ubufindo; guhitamo UL / TUV.
Kugenzura inzira mu musaruro:
Monitoring Automatic SPC ikurikirana ibipimo byingenzi (igitutu cyo gutera inshinge, temp, igihe cyigihe).
Ubugenzuzi busanzwe ukoresheje ibizamini bikora.
Log Ibiti byo gufata neza byakurikiranwe kubara (kurasa kuri 500k / 1M / 1.5M).
Agace kerekana umusaruro
Ubushinwa bwawe Ibyiza: Umuvuduko, Agaciro, Kwizerwa
Igiciro Cyibanze
Kuraho ibicuruzwa byabacuruzi. Ibikoresho birushanwe & ibiciro.
01
Kwihutisha kuyobora
● Prototype Mold:15-2Iminsi 5
Mold Umusaruro wububiko (1M Shoti):25-35Iminsi
*.
02
Itsinda ryabigenewe
Ingingo imwe yo guhuza.Igihe cyo gusubiza amasaha 24kubibazo bya tekiniki.
03
Umusaruro munini
Imashini 35 (Fanuc, Haiti, Nissei) munsi yinzu - inzibacyuho kuva mubigeragezo kugeza kuri 1M + byateganijwe.
04
Inkunga yo Kwubahiriza Isi
Inararibonye hamwe n’imodoka (IATF 16949 bivuze), ubuvuzi, hamwe nikirere cyibikoresho / ibipimo ngenderwaho.
05
Witegure Kunonosora umushinga wawe wo gushiraho?
Reka guteshuka ku muvuduko, igiciro, cyangwa ubuziranenge.Koresha ubuhanga bwacu nkumuhanga winjije winjizamo impuguke.
Tanga ibishushanyo byawe 2D / 3D uyumunsi kugirango isesengura DFM KUBUNTU hamwe na cote yumushinga. Inararibonye "Imwe Hejuru, Hasi Hasi" inyungu nziza!
➔ Twandikire nonaha:[ricky.he@pti-tool.com]
➔ Sura Ikigo Cyacu (Virtual / Physical):[www.pti - igikoresho.com]
Ibirangantego: byinshi - cavity vertical insert molding, Ubushinwa bwinshi - cavity vertical insert molding inganda, abatanga ibicuruzwa, uruganda
